Cable Assembly

Standardized and customized cable assembly according to your requirements. We have been successfully developing and assembling individual strands, sophisticated cable harnesses, power cables for industrial and medical applications, HDMI cables for the audio sector and the FFC cables used in scanners, smartphones and many electronic components with and without overmoulding (hotmelt). UL Style and CSA on request. Thanks to our access to machinery, we can serve both small series and mass production in the field of cable assembly.

Cable assembly with single strands exactly for your needs. For machine and plant construction, electronics production, industrial automation and automation, automotive industry, switch cabinet construction and other areas. With 12 KOMAX fully automatic machines we have the possibilities to crimp/crimp, tin/tin, crimp/tin, double crimp with three different stop parts and crimp/tip in one operation (flat receptacle) in high quantities. In addition, five semi-automatic machines are used for multi-core cables or twin cables and flat ribbon cables. Ten soldering/tinning stations are also included. Strands can be cut from 0.05mm² to 25mm² and crimped from 0.05mm² to 16mm².

Cable-assembled mains connection cables (mains cables) certified according to VDE for industry and medicine with a large number of approvals from domestic and foreign testing laboratories. Available program: Euro plug, Schuko plug IP44, contour plug IP44, England plug, Swiss plug, Italy plug, Australia plug, South Africa plug, China plug, Japan plug, North America plug, Hospital grade, C14 cold appliance plug, C13 / C17 cold appliance socket, C7 / C5 small appliance socket, C19 central appliance socket, extension cable, anti-kink grommets, power cables with switch, cut-to-length cables.

Cable assembly with FFC connectors on SMD basis exactly for your needs. With 0.5mm, 0.8mm, 1.0mm, 1.25mm and 2.54mm pitch. The insulation material of an FFC cable consists of PET. FFC cables are very light, thin, flexible and easy to mount with SMD based FFC connectors. Numerous FFC variants can be realized: gold-plated contacts, folded, shielded with and without shielding, cut-outs and many more. In addition to our standard FFC cables, we can also adapt parameters such as transmission frequency, punching, current carrying capacity, shielding, bending radii and temperature resistance to your requirements.

Prefabricated cables are processed into complex cable harnesses on state-of-the-art assembly lines.

Cable Harnesses

Demanding cable harnesses with or without overmoulding according to your specifications for the automotive, commercial vehicle and industrial electronics sectors. Comprehensive consulting and close project support are a matter of course for us - not only for high-quality cable assemblies in standard design, but also for customer-specific cable harnesses tailored exactly to your requirements. For custom-made products, we offer a selection of different materials for the outer sheath, the protective and shielding braid with heat-resistant, water- and chemical-resistant sheathing. The production site for cable harnesses is certified with DIN EN ISO 9001:2008, ISO TS 16949 & UL certification.

HDMI cable assembly: Customer-specific and standardized HDMI cables and connectors in various designs. Straight or with 90° angle. As round cables and flat cables in the colour of your choice.

Our competence reaches far beyond the classical cable assembly. In addition to the familiar connection techniques of cable assembly, we also offer you the option of hotmelt sealing electrical/electronic components to protect them from unwanted or improper access. This is often an important safety aspect, especially for complex cable connections. With the hotmelt process, nozzles can be sprayed on where they are needed. The potting compound can also contribute to strain relief. The reduction of overall costs through the elimination of conventional potting boxes, energy savings through the elimination of heat curing and aluminium moulds also contribute to cost reduction.

Design-In Support

We are happy to advise you with our many years of experience in the selection of suitable components and possible adjustments.

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